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Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
Welding consumables - Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels - Classification CAN/CSA-W117.2-12 Safety in welding, cutting, and allied processes
Engineering Critical Assessment (ECA) is a procedure by which the safety of a welded structure with defects or flaws can be determined. ECAs utilize the material properties and expected stress history to determine a flaw acceptance criteria which will ensure that welds will not fail during the construction or service life of the welded structure. [1]
In addition to welders and welding machine operators, there are also schemes to independently certify welding inspectors and related specialities. The duties of the welding inspector are described in ISO 14731; [12] however the requirement for inspector certification are not standardized, so there are differences in requirement between the various schemes.
During laser welding, air bubbles can form and cause a degradation in the mechanical properties of the joint. Current inspection techniques are limited to finding air bubbles on the surface of the weld (optical and scanning electron microscopy). Destructive testing is usually required to find volumetric flaws.
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In the case of high stress or safety critical welds, weld monitoring will be employed to confirm the specified welding parameters (arc current, arc voltage, travel speed, heat input etc.) are being adhered to those stated in the welding procedure. This verifies the weld as correct to procedure prior to nondestructive evaluation and metallurgy ...
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