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The width and height dimensions, the thickness of the glass panes and the type of glass for each pane as well as the overall thickness of the unit must be supplied to the manufacturer. On the assembly line, spacers of specific thicknesses are cut and assembled into the required overall width and height dimensions and filled with desiccant.
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The glass is most susceptible to breakage due to damage at its edge, where the tensile stress is the greatest, but can also shatter in the event of a hard impact in the middle of the glass pane or if the impact is concentrated (for example, the glass is struck with a hardened point).
The ability to gauge thickness measurement without requiring access to both sides of the test piece, offers this technology a multitude of possible applications. Paint thickness gauges, ultrasonic coating thickness gauges, digital thickness gauges and many more options are available to test plastics, glass, ceramics, metal and other materials.
The film thickness is selected for level of protection desired and the dimensions of the glass pane. Manufacturers recommend 100 micrometer film (2 ply) for glass up to 3 mm (1/8 in) and 175 micrometer film for glass over 6 mm (1/4 in). These films can be applied for security applications, where a delay of forced entry is desired.