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Square keys are used for smaller shafts and rectangular faced keys are used for shaft diameters over 6.5 in (170 mm) or when the wall thickness of the mating hub is an issue. Set screws often accompany parallel keys to lock the mating parts into place. [3] The keyway is a longitudinal slot in both the shaft and mating part.
25 mm to 60 mm with 5 mm steps; 60 mm to 110 mm with 10 mm steps; 110 mm to 140 mm with 15 mm steps; 140 mm to 500 mm with 20 mm steps; The standard lengths of the shafts are 5 m, 6 m and 7 m. Usually 1m to 5m is used.
The actual amount bigger/smaller depends on the base dimension. For a shaft of the same size, h6 would mean 10+0−0.009, which means the shaft may be as small as 0.009 mm smaller than the base dimension and 0 mm larger. This method of standard tolerances is also known as Limits and Fits and can be found in ISO 286-1:2010 (Link to ISO catalog).
A sleeve coupling consists of a pipe whose bore is finished to the required tolerance based on the shaft size. Based on the usage of the coupling a keyway is made in the bore in order to transmit the torque by means of the key. Two threaded holes are provided in order to lock the coupling in position.
Means that a feature of size is at the limit of its size tolerance in the direction that leaves the most material on the part. Thus an internal feature of size (e.g., a hole) at its smallest diameter, or an external feature of size (e.g., a flange) at its biggest thickness. The GD&T symbol for MMC is a circled M.
Also, there are limits on the size of internal cuts. Common internal holes can range from 0.125 to 6 in (3.2 to 152.4 mm) in diameter but it is possible to achieve a range of 0.05 to 13 in (1.3 to 330.2 mm). Surface broaches' range is usually 0.075 to 10 in (1.9 to 254.0 mm), although the feasible range is 0.02 to 20 in (0.51 to 508.00 mm).
The difference in size between the original key (blue) and its copy (red) is 0.023mm, an accuracy of 0.61%. This is an acceptable level of tolerance. In master locksmithing , key relevance is the measurable difference between an original key and a copy made of that key, either from a wax impression or directly from the original, and how similar ...
The lower image is a plain plug gauge used to check the size of a hole; the green end is the go, and the red end is the no-go. The tolerance of the part that this gauge checks is 0.30 mm, where the lower size of the hole is 12.60 mm and the upper size is 12.90 mm, every size outside this range is out of tolerance. This may be initially ...
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