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Pipe cutting or pipe profiling is a mechanized industrial process that removes material from pipe or tubing to create a desired profile. Typical profiles include straight cuts, mitres, saddles and midsection holes. These complex cuts are usually required to allow a tight fit between two parts that are to be joined via arc welding.
The built in heater coils then melt the inside of the fitting and the outside of the pipe wall, which weld together producing a very strong homogeneous joint. The assembly is then left to cool for a specified time. [1] Electrofusion welding is beneficial because it does not require the operator to use dangerous or sophisticated equipment. After ...
A welding feather is measured as 2X or 3X, with X being the length of the inner flame cone. The unburned carbon insulates the flame and drops the temperature to approximately 5,000 °F (2,760 °C). The reducing flame is typically used for hardfacing operations or backhand pipe welding techniques. The feather is caused by incomplete combustion ...
Partially-welded steel pipe joint. The welding of metals differs from soldering and brazing in that the joint is made without adding a lower-melting-point material (e.g. solder); instead, the pipe or tubing material is partially melted, and the fitting and piping are directly fused. This generally requires piping and fitting to be the same (or ...
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
The weld access hole or rat hole is a structural engineering technique in which a part of the web of an I-beam or T-beam is cut out at the end or ends of the beam. The hole in the web allows a welder to weld the flange to another part of the structure with a continuous weld the full width on both top and bottom sides of the flange.
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These include using the proper weld program in the orbital welding power supply or controller to match the settings to the pipe size, wall thickness, and tube material. Other key factors include the pipe preparation and face, the correct positioning of the weld head on the tube, and the amount of oxygen present during the welding process.