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The safest way to manual materials handling is to eliminate any manual handling of materials using the hierarchy of control. There will be times where elimination is not an option. Below are some ways to reduce the risk of injury if manual materials handling is present.
Manual material handling tasks may expose workers to physical risk factors. If these tasks are performed repeatedly or over long periods of time, they can lead to fatigue and injury. The main risk factors, or conditions, associated with the development of injuries in manual material handling tasks include: Awkward postures (e.g., bending, twisting)
Unit loads can be used both for in-process handling and for distribution (receiving, storing, and shipping). Unit load design involves determining the type, size, weight, and configuration of the load; the equipment and method used to handle the load; and the methods of forming (or building) and breaking down the load.
A hand truck. A hand truck, also known as a hand trolley, dolly, stack truck, trundler, box cart, sack barrow, cart, sack truck, two wheeler, or bag barrow, is an L-shaped box-moving handcart with handles at one end, wheels at the base, with a small ledge to set objects on, flat against the floor when the hand truck is upright. [1]
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Typical manual pallet jack (lowered) A pallet jack, also known as a pallet truck or pallet pump, is a tool used to lift and move pallets.Pallet jacks are the most basic form of a forklift [1] and are intended to move palletized loads within warehouses, distribution centers, retail stores, and construction sites.
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Four-way pallet. Unit load formation equipment is used to restrict materials so that they maintain their integrity when handled a single load during transport and for storage. If materials are self-restraining (e.g., a single part or interlocking parts), then they can be formed into a unit load with no equipment.