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A major polycarbonate market is the production of compact discs, DVDs, and Blu-ray discs. [13] These discs are produced by injection-molding polycarbonate into a mold cavity that has on one side a metal stamper containing a negative image of the disc data, while the other mold side is a mirrored surface.
Polycarbonate (PC) thermoplastics are known under trademarks such as Lexan, Makrolon, Makroclear, and arcoPlus. They are easily worked, molded, and thermoformed for many applications, such as electronic components, construction materials, data storage devices, automotive and aircraft parts, check sockets in prosthetics, and security glazing.
For example, plastic manufacturer Sabic has a polypropylene food contact grade plastic which is specifically designed for thin wall margarine containers and lids. [7] Another plastic manufacturer, Bayer, makes a blend of Polycarbonate (PC) and Acrylonitrile butadiene styrene (ABS) specifically designed to make thin wall mobile housings. [8]
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, and stamped to a specific shape in a 2-part mold. Or a vacuum can be used to pull the plastic sheet onto the mold in a simplified process known as vacuum forming. The excess material is trimmed off and recycled.
Injection mold construction is the process of creating molds that are used to perform injection molding operations using an injection molding machine. These are generally used to produce plastic parts using a core and a cavity. Molds are designed as two-plate or three-plate molds, depending on the type of component to be manufactured.
Gummy bears are produced using a starch mogul.. A starch mogul is a machine that makes shaped candies or candy centers from syrups or gels, such as gummi candy. [1] These softer candies and centers are made by filling a tray with cornstarch, stamping the desired shape into the starch, and then pouring the filling or gel into the holes made by the stamp.
Multi-material injection molding (MMM) is the process of molding two or more different materials into one plastic part at one time. [1] As is the case in traditional injection molding, multi material injection molding uses materials that are at or near their melting point so that the semi-liquidous material can fill voids and cavities within a pre-machined mold, thus taking on the desired ...
A sheet of hot plastic will be placed on top and the bed sealed, pulling the plastic down over the mold. In the most common method of high-volume, continuous thermoforming of thin-gauge products, plastic sheet is fed from a roll or from an extruder into a set of indexing chains that incorporate pins, or spikes, that pierce the sheet and ...
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