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Two extremes of the thermal cracking in terms of the product range are represented by the high-temperature process called "steam cracking" or pyrolysis (ca. 750 °C to 900 °C or higher) which produces valuable ethylene and other feedstocks for the petrochemical industry, and the milder-temperature delayed coking (ca. 500 °C) which can produce ...
Steam cracking is a petrochemical process in which saturated hydrocarbons are broken down into smaller, often unsaturated, hydrocarbons. It is the principal industrial method for producing the lighter alkenes (or commonly olefins ), including ethene (or ethylene ) and propene (or propylene ).
Several types of thermal cleaning systems use pyrolysis: Molten Salt Baths belong to the oldest thermal cleaning systems; cleaning with a molten salt bath is very fast but implies the risk of dangerous splatters, or other potential hazards connected with the use of salt baths, like explosions or highly toxic hydrogen cyanide gas. [87]
The Burton process is a thermal cracking process invented by William Merriam Burton and Robert E. Humphreys, both of whom held a PhD in chemistry from Johns Hopkins University. The process they developed is commonly referred to as the Burton process.
[1] [2] [3] The cracking of petroleum hydrocarbons was originally done by thermal cracking, now virtually replaced by catalytic cracking, which yields greater volumes of high octane rating gasoline; and produces by-product gases, with more carbon-carbon double bonds (i.e. alkenes), that are of greater economic value than the gases produced by ...
A delayed coker is a type of coker whose process consists of heating a residual oil feed to its thermal cracking temperature in a furnace with multiple parallel passes. This cracks the heavy, long chain hydrocarbon molecules of the residual oil into coker gas oil and petroleum coke. [1] [2] [3]
A schematic diagram of a Visbreaker unit. The term coil (or furnace) visbreaking is applied to units where the cracking process occurs in the furnace tubes (or "coils")."). Material exiting the furnace is quenched to halt the cracking reactions: frequently this is achieved by heat exchange with the virgin material being fed to the furnace, which in turn is a good energy efficiency step, but ...
This is a combination of a large temperature gradient due to low thermal conductivity, in addition to rapid change in temperature on brittle materials. The change in temperature causes stresses on the surface that are in tension, which encourages crack formation and propagation. Ceramics materials are usually susceptible to thermal shock. [2]