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A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
Instrumentation and control engineering is a vital field of study offered at many universities worldwide at both the graduate and postgraduate levels. This discipline integrates principles from various branches of engineering, providing a comprehensive understanding of the design, analysis, and management of automated systems.
An industrial control system (ICS) is an electronic control system and associated instrumentation used for industrial process control.Control systems can range in size from a few modular panel-mounted controllers to large interconnected and interactive distributed control systems (DCSs) with many thousands of field connections.
Data may also be fed to a historian, often built on a commodity database management system, to allow trending and other analytical auditing. SCADA systems typically use a tag database , which contains data elements called tags or points , which relate to specific instrumentation or actuators within the process system.
PLC technicians consult technical documentation, drawings, schematics, and manuals. They may assist engineering in plant design, modification and hazard analysis, and work with plant operators to optimize plant controls. PLC technicians use hand, power, and electronic tools, test equipment, and material handling equipment.
A programmable logic controller (PLC, for smaller, less complex processes) or a distributed control system (DCS, for large-scale or geographically dispersed processes) analyzes this sensor data transmitted to it, compares it to predefined setpoints using a set of instructions or a mathematical model called the control algorithm and then, in ...
A control loop is the fundamental building block of control systems in general and industrial control systems in particular. It consists of the process sensor, the controller function, and the final control element (FCE) which controls the process necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP).
Siemens SIMATIC S7-300 PLC CPU with three I/O modules attached. As with other programmable logic controllers, SIMATIC devices are intended to separate the control of a machine from the machine's direct operation, in a more lightweight and versatile manner than controls hard-wired for a specific machine. Early SIMATIC devices were transistor ...
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