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  2. Molding sand - Wikipedia

    en.wikipedia.org/wiki/Molding_sand

    Sand casting is one of the earliest forms of casting practiced due to the simplicity of materials involved. It still remains one of the cheapest ways to cast metal because of that same simplicity. Other methods of casting, such as those using shell molds, boast higher quality of surface finish but have a higher cost.

  3. Sand casting - Wikipedia

    en.wikipedia.org/wiki/Sand_casting

    Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand—known as casting sand—as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. In 2003, over 60% of all metal ...

  4. DISAMATIC - Wikipedia

    en.wikipedia.org/wiki/DISAMATIC

    A molding sand mixture, usually green sand or bentonite, is blown into a rectangular steel chamber using compressed air. The molding sand is then squeezed between two patterns, which are on the two ends of the chamber. After squeezing, one of the chamber plates swings open and the opposite plate pushes the finished mold onto a conveyor.

  5. Metal casting - Wikipedia

    en.wikipedia.org/wiki/Metal_casting

    Plaster casting is similar to sand casting except that plaster of paris is used instead of sand as a mold material. Generally, the form takes less than a week to prepare, after which a production rate of 1–10 units/hr-mold is achieved, with items as massive as 45 kg (99 lb) and as small as 30 g (1 oz) with very good surface finish and close ...

  6. Cope and drag - Wikipedia

    en.wikipedia.org/wiki/Cope_and_drag

    A passageway for metal to enter the mold, called a "gate", is then cut from the sprue hole to the void left by the pattern, and a runner is cut from the sand to allow metal to flow into the riser. The flask is then put back together, and metal can be poured into the mold. The metal will flow down the sprue, into the mold cavity, and back up the ...

  7. Casting - Wikipedia

    en.wikipedia.org/wiki/Casting

    Molding (process) – Shaping a liquid or plastic material by making it conform to a more rigid mold; Plaster casting (process) [18] - Sand casting process with use of plaster to fill gaps; Permanent mold castingMetal casting process that employs reusable molds; Rapid casting – Use of 3D printing to create disposable patterns

  8. Evaporative-pattern casting - Wikipedia

    en.wikipedia.org/wiki/Evaporative-pattern_casting

    Evaporative-pattern casting is a type of casting process that uses a pattern made from a material that will evaporate when the molten metal is poured into the molding cavity. The most common evaporative-pattern material used is polystyrene foam. [1] The two major evaporative-pattern casting processes are: [1] Lost-foam casting; Full-mold casting

  9. Pattern (casting) - Wikipedia

    en.wikipedia.org/wiki/Pattern_(casting)

    In casting, a pattern is a replica of the object to be cast, used to form the sand mould cavity into which molten metal is poured during the casting process. Once the pattern has been used to form the sand mould cavity, the pattern is then removed, molten metal is then poured into the sand mould cavity to produce the casting.

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