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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
Metric drill set, 1.0–6.0 mm by 0.1 mm, jobber length. The case that holds them in an indexed order (by size), via a graduated series of holes, is called a drill index. Metric drill bit sizes define the diameter of the bit in terms of standard metric lengths. Standards organizations define sets of sizes that are conventionally manufactured ...
In other words the threadform is intentionally truncated by, for example, drilling the minor diameter a bit large with the larger of two possible tap drills. For example, using a 27/64 (.421) as tap drill for ½-13 yields 75% threads (or thereabouts). Using a 7/16 (.437) as tap drill for ½-13 yields 60% threads (or thereabouts).
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
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