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This reduces the labor cost and time typically required to grind and patch the soffits of cast-in-place concrete decks to achieve an acceptable aesthetic finish. The method of deck construction can be applied anywhere conventionally poured-in-place concrete is specified, such as flat plate, beam and slab, and wall-bearing structures.
A concrete slab is a common structural element of modern buildings, consisting of a flat, horizontal surface made of cast concrete. Steel- reinforced slabs, typically between 100 and 500 mm thick, are most often used to construct floors and ceilings, while thinner mud slabs may be used for exterior paving ( see below ).
Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures to a solid over time. Concrete is the second-most-used substance in the world after water, [1] and is the most widely used building material. [2] Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined. [3]
The Wood–Armer method is a structural analysis method based on finite element analysis used to design the reinforcement for concrete slabs. [1] This method provides simple equations to design a concrete slab based on the output from a finite element analysis software.
The precast concrete slab has tubular voids extending the full length of the slab, typically with a diameter equal to the 2/3–3/4 the thickness of the slab. This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs.
Concrete has a very low coefficient of thermal expansion, and as it matures concrete shrinks. All concrete structures will crack to some extent, due to shrinkage and tension. Concrete which is subjected to long-duration forces is prone to creep. The density of concrete varies, but is around 2,400 kilograms per cubic metre (150 lb/cu ft). [1]
A precast concrete walled house under construction An example of low-quality precast concrete with exposed dowels, connectors, indications of cracks, and malformations, even during its installation, Barangay Lantic, Carmona, Cavite, Philippines Interior view of the walls, supports, and roof of a precast commercial shop in Williston, North Dakota, US.
For a small to medium project, the cost and time of hiring mixing equipment, labour, plus purchase and storage for the ingredients of concrete, added to environmental concerns (cement dust is an airborne health hazard) [10] may simply be not worthwhile when compared to the cost of ready-mixed concrete, where the customer pays for what they use ...
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