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  2. Direct reduced iron - Wikipedia

    en.wikipedia.org/wiki/Direct_reduced_iron

    Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).

  3. Direct reduction - Wikipedia

    en.wikipedia.org/wiki/Direct_reduction

    New Zealand Steel steel complex, fed by direct reduction rotary furnaces (SL/RN process) [1] (capacity 650,000 t/year). [2] In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore.

  4. Direct reduction (blast furnace) - Wikipedia

    en.wikipedia.org/wiki/Direct_reduction_(blast...

    Direct reduction is the fraction of iron oxide reduction that occurs in a blast furnace due to the presence of coke carbon, while the remainder - indirect reduction - consists mainly of carbon monoxide from coke combustion. It should also be noted that many non-ferrous oxides are reduced by this type of reaction in a blast furnace.

  5. FFC Cambridge process - Wikipedia

    en.wikipedia.org/wiki/FFC_Cambridge_process

    A process for electrochemical production of titanium through the reduction of titanium oxide in a calcium chloride solution was first described in a 1904 German patent, [1] [2] [3] and in 1954 U.S. patent 2845386A was awarded to Carl Marcus Olson for the production of metals like titanium by reduction of the metal oxide by a molten salt reducing agent in a specific gravity apparatus.

  6. Krupp–Renn process - Wikipedia

    en.wikipedia.org/wiki/Krupp–Renn_Process

    View of the six rotary furnaces at the Essen–Borbeck direct reduction plant, c. 1964. The Krupp–Renn process was a direct reduction steelmaking process used from the 1930s to the 1970s. It used a rotary furnace and was one of the few technically and commercially successful direct reduction processes in the world, acting as an alternative to ...

  7. Metal powder - Wikipedia

    en.wikipedia.org/wiki/Metal_powder

    Direct reduction is the result of blending carbon with iron oxide ore, heating the mixture, removing the sponge iron from the carbon, grinding it, annealing it, and regrinding to make the powder form usable for manufacturing. Gas atomization occurs when a molten metal is passed through a passageway to a gas-filled chamber that cools the metal.

  8. Ellingham diagram - Wikipedia

    en.wikipedia.org/wiki/Ellingham_diagram

    The lower the position of a metal's line in the Ellingham diagram, the greater is the stability of its oxide. For example, the line for Al (oxidation of aluminium) is found to be below that for Fe (formation of Fe 2 O 3) meaning that aluminium oxide is more stable than iron(III) oxide. Stability of metallic oxides decreases with increase in ...

  9. Plasma activation - Wikipedia

    en.wikipedia.org/wiki/Plasma_activation

    Reduction of metal oxides. Plasma discharges, ignited in the forming gas, typically containing 5 % of hydrogen and 95 % of nitrogen, produce large quantities of reactive hydrogen species. By contact with oxidized metal surfaces, they react with metal oxides reducing them to metal atoms and water. This process is particularly efficient in ...

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