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G-10 or garolite is a high-pressure fiberglass laminate, a type of composite material. [1] It is created by stacking multiple layers of glass cloth, soaked in epoxy resin, then compressing the resulting material under heat until the epoxy cures. [2] [3] It is manufactured in flat sheets, most often a few millimeters thick.
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called epoxy. [1] The IUPAC name for an epoxide group is an oxirane.
FR-4 is a composite material composed of woven fiberglass cloth with an epoxy resin binder that is flame resistant (self-extinguishing). "FR" stands for "flame retardant", and does not denote that the material complies with the standard UL94V-0 unless testing is performed to UL 94, Vertical Flame testing in Section 8 at a compliant lab.
A suitable resin for combining the fiberglass with a plastic to produce a composite material was developed in 1936 by DuPont. The first ancestor of modern polyester resins is Cyanamid's resin of 1942. Peroxide curing systems were used by then. [6] With the combination of fiberglass and resin the gas content of the material was replaced by plastic.
Start by applying the epoxy to the fiberglass sheet. Continue carefully but quickly until all areas are sufficiently covered by the epoxy. Next, start at one end of the material to be strengthened and stick the epoxy covered fiberglass to the material, being sure to smooth out any bubbles that may form between the material and fiberglass.
Micarta knife handle. Micarta industrial laminates are normally phenolic, epoxy, silicone, or melamine resin based thermoset materials reinforced with fiberglass, cork, cotton cloth, paper, carbon fiber or other substrates.
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