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In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Such parts can withstand service temperatures of up to 1150 °C and are often used in the aluminium smelting industry as back-up insulation behind the carbon cathode in the pot cells which contain the molten mixture of cryolite and alumina. The moulded shapes and boards are used in: Open fireplaces; High-temperature or refractory insulation
High-grade fire clays can withstand temperatures of 1,775 °C (3,227 °F), but to be referred to as a "fire clay" the material must withstand a minimum temperature of 1,515 °C (2,759 °F). [2] Fire clays range from flint clays to plastic fire clays , but there are semi-flint and semi-plastic fire clays as well.
By the 2010s, the product was found in the US market under the name FONDAG cement (FOND Aluminous Aggregate), sometimes referred to as ALAG (ALuminous AGgregate). FONDAG cement is a mix of up to 40 percent alumina, and is stable at high temperatures and thermal cycling from −184–1,093 °C (−300–2,000 °F; 89–1,400 K; 160–2,500 °R) [4]
The natural dicalcium aluminate, brownmillerite, may form at normal pressure but elevated temperature in pyrometamorphic zones, e.g., in burning coal-mining heaps. [8] Pentacalcium trialuminate, 5CaO·3Al 2 O 3 (C 5 A 3), forms only under an anhydrous and oxygen free atmosphere. The crystal is orthorhombic, with a density of 3067 kg·m −3. It ...
Portland cement clinker was first made (in 1825) in a modified form of the traditional static lime kiln. [2] [3] [4] The basic, egg-cup shaped lime kiln was provided with a conical or beehive shaped extension to increase draught and thus obtain the higher temperature needed to make cement clinker. For nearly half a century, this design, and ...
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