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The "cooling rate" is the slope of the cooling curve at any point. Alloys have a melting point range. It solidifies as shown in the figure above. First, the molten alloy reaches to liquidus temperature and then freezing range starts. At solidus temperature, the molten alloy becomes solid.
English: The cooling curve and phase diagram of an alloy; in this case a copper/nickel alloy. Based on a diagram from Degarmo, E. Paul; Black, J T.; Kohser, Ronald A. (2003), Materials and Processes in Manufacturing (9th ed.), Wiley, ISBN 0-471-65653-4.
English: Example of a cooling curve of a pure metal or eutectic alloy, with various aspects pointed out. Based on image from Degarmo, E. Paul; Black, J T.; Kohser, Ronald A. (2003), Materials and Processes in Manufacturing (9th ed.), Wiley, ISBN 0-471-65653-4 .
Cooling curves are important in controlling the quality of a casting. The most important part of the cooling curve is the cooling rate which affects the microstructure and properties. Generally speaking, an area of the casting which is cooled quickly will have a fine grain structure and an area which cools slowly will have a coarse grain structure.
The specific cooling rate that is necessary to avoid the formation of pearlite is a product of the chemistry of the austenite phase and thus the alloy being processed. The actual cooling rate is a product of both the quench severity, which is influenced by quench media, agitation, load (quenchant ratio, etc.), and the thickness and geometry of ...
However, greater undercooling by rapid quenching results in formation of martensite or bainite instead of pearlite. This is possible provided the cooling rate is such that the cooling curve intersects the martensite start temperature or the bainite start curve before intersecting the P s curve. The martensite transformation being a ...
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There are two types of continuous cooling diagrams drawn for practical purposes. Type 1: This is the plot beginning with the transformation start point, cooling with a specific transformation fraction and ending with a transformation finish temperature for all products against transformation time for each cooling curve.