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FSW A rotating non-consumable tool is traversed along the joint line Shipbuilding, aerospace, railway rolling stock, automotive industry Friction stir spot welding: FSSW A rotating non-consumable tool is plunged into overlapping sheets Automotive industry Hot pressure welding: HPW
Close-up view of a friction stir weld tack tool. The bulkhead and nosecone of the Orion spacecraft are joined using friction stir welding. Joint designs. Friction stir welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material.
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In friction stir spot welding, individual spot welds are created by pressing a rotating tool with high force onto the top surface of two sheets that overlap each other in the lap joint. The frictional heat and the high pressure plastify the workpiece material, so that the tip of the pin plunges into the joint area between the two sheets and ...
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The tool center is typically placed in the centerline of the joint for similar joints such as aluminum/aluminium or copper/copper joints; in contrast, it is shifted towards the softer materials in DFSW called tool offset. [12] It is a significant factor to achieve a joint possessing smaller welding defect and higher mechanical properties.
The unit used in the US is the foot sea water (fsw), based on standard gravity and a sea-water density of 64 lb/ft 3. According to the US Navy Diving Manual, one fsw equals 0.30643 msw, 0.030 643 bar, or 0.444 44 psi, [1] [2] though elsewhere it states that 33 fsw is 14.7 psi (one atmosphere), which gives one fsw equal to about 0.445 psi. [3]
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