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By definition, 36 AWG is 0.005 inches in diameter, and 0000 AWG is 0.46 inches in diameter. The ratio of these diameters is 1:92, and there are 40 gauge sizes from 36 to 0000, or 39 steps. Because each successive gauge number increases cross sectional area by a constant multiple, diameters vary geometrically.
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. The first attempt to adopt a geometrical system was made by Messrs Brown & Sharpe in 1855.
For example, one common wire size used in the NEC has a conductor diameter of 0.5 inches, or 500 mils, and thus a cross-section of = circular mils, written as 250 kcmil or 250 MCM, which is the first size larger than 0000 AWG used within the NEC.
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No. 7/0, the largest size, is 0.50 in. (500 thou or 12.7 mm) dia., No. 1 is 0.30 in. ( 300 thou ), and the smallest, No. 50, is 0.001 in. ( 1 thou or 25.4 µm ). The system as a whole approximates an exponential curve , plotting diameter against gauge-number (each size is a approximately a constant multiple of the previous size).
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The primary applications of this conductor revolve around weight reduction requirements. These applications include high-quality coils, such as the voice coils in headphones or portable loudspeakers; high frequency coaxial applications, such as RF antennas and cable television distribution cables; and power cables.