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Such an appropriately sized drill is called a tap drill for that size of thread, because it is a correct drill to be followed by the tap. Many thread sizes have several possible tap drills, because they yield threads of varying thread depth between 50% and 100%. Usually thread depths of 60% to 75% are desired. People frequently use a chart such ...
Pipe Thread Form ANSI B1.20.3-1976 (R2013) Dryseal Pipe Threads (Inch) Pipe Thread Form ASME B1.20.7-1991 (R2013) Hose Coupling Screw Threads - Inch: Pipe Thread Form ASME B1.21M-1997 (R2013) Metric Screw Threads - MJ Profile: V Thread Form BS 84: Tables of BS Whitworth, BS Fine and BS Pipe Threads: V Thread Form (55°) 1 ⁄ 4 ″-20 BSW ISO ...
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
For example, AN6 bolt has a 3 ⁄ 8-24 thread [3] whereas an -6 AN fitting has a 9 ⁄ 16-18 thread. [ 4 ] Originally parts were made compliant to the specification MIL-F-5509, but they are now controlled under SAE AS (Aerospace Standards) specifications AS4841 through AS4843 and AS4875.
pipe size Thread density Thread pitch P Hand-tight engagement [6] Effective thread [6] Overall length L 4 [6] Actual outside diameter D Tap drill; Length L 1 Turns Diameter E 1 Length L 2 Turns Diameter E 2; inch inch −1 inch mm inch inch inch inch inch inch mm inch mm 1 ⁄ 16: 27 0.03703704 0.9407 0.1600: 4.32: 0.28118 0.2611: 7.05: 0.2875 ...
British Standard Pipe Parallel Thread Dimensions; British Standard Pipe Taper Thread Dimensions Archived 2017-09-27 at the Wayback Machine; BSP Thread Charts and Diagrams, showing dimensions of tubing and fittings; ISO 7-1:1994; ISO 7-2:2000; ISO 228-1:2000; ISO 228-2:1987; Parallel pipe threads G; Parallel pipe threads PF
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