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Metal fume fever, also known as brass founders' ague, brass shakes, [1] zinc shakes, galvie flu, galvo poisoning, metal dust fever, welding shivers, or Monday morning fever, [2] is an illness primarily caused by exposure to chemicals such as zinc oxide (ZnO), aluminium oxide (Al 2 O 3), or magnesium oxide (MgO) which are produced as byproducts in the fumes that result when certain metals are ...
Because electrolytically zinc-plated surfaces provide comparatively little corrosion protection, and in the case of galvanic zinc coatings on high-strength steel (e.g. category 10.9 and 12.9 high-strength bolts) there is a risk of hydrogen embrittlement, the industry needed a better corrosion protection system.
Zinc pest (from German Zinkpest "zinc plague"), also known as zinc rot, mazak rot and zamak rot, is a destructive, intercrystalline corrosion process of zinc alloys containing lead impurities. [1] While impurities of the alloy are the primary cause of the problem, environmental conditions such as high humidity (greater than 65%) may accelerate ...
Phosphating – A resilient, but abrasive surface is achieved by incorporating a zinc-phosphate layer and corrosion-protective oil. Browning or bluing – Exposing the washer (typically steel) to a chemical compound or alkali salt solution causes an oxidizing chemical reaction, which results in the creation of a corrosion-resistant, colored ...
Galvanization (also spelled galvanisation) [1] is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are coated by submerging them in a bath of hot, molten zinc. [citation needed]
The chromate coating acts as paint does, protecting the zinc from white corrosion, thus making the part considerably more durable, depending on the chromate layer's thickness. [8] [9] [10] The protective effect of chromate coatings on zinc is indicated by color, progressing from clear/blue to yellow, gold, olive drab and black.
The salt spray test (or salt fog test) is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.Usually, the materials to be tested are metallic (although stone, ceramics, and polymers may also be tested) and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
While a zinc phosphate coating by itself is somewhat abrasive, it can be turned into a lubricating layer for cold forming operations by treatment with sodium stearate . The soap reacts with the phosphate crystals forming a very thin insoluble and hydrophobic zinc stearate layer, that helps to hold the unreacted sodium stearate even under ...