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Blow extrusion of plastic film. The manufacture of plastic film for products such as food packages, shopping bags, and continuous sheeting is achieved using a blown film line. [5] This process is the same as a regular extrusion process up until the die. There are three main types of dies used in this process: annular (or crosshead), spider, and ...
Die swell is an expansion of the melt as the pressure is released, and is dependent on polymer chemistry and die design. After curing, the solid, continuous part is drawn onto a take-up roller or cut into transportable lengths, depending on the type of part. This process may vary significantly depending on the type of die and extrusion process. [1]
The polymer solution casting process utilizes a mandrel, or inner diameter mold, that is immersed in a tank of polymer solution or liquid plastic that has been specifically engineered for the process. Due to a combination of thermal and frictional properties, the polymer solution then forms a thin film around the mold. [1]
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only ...
The coating window is a multivariable map of key process parameters, describing the range over which they can be applied together to achieve a defect-free film. Understanding the coating window behavior of a typical slot-die process enables operators to observe defects in a slot-die coated layer and intuitively determine a course of action for ...
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.
A slip is a suspension of fine raw materials powder in a liquid such as water or alcohol with small amounts of secondary materials such as dispersants, surfactants and binders. Pottery slip casting techniques employ a plaster block or flask mould. The plaster mould draws water from the poured slip to compact and form the casting at the mould ...