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Electroslag welding (ESW) is a highly productive, single pass welding process for thick (greater than 25 mm up to about 300 mm) materials in a vertical or close to vertical position. (ESW) is similar to electrogas welding, but the main difference is the arc starts in a different location. An electric arc is initially struck by wire that is fed ...
Worthington Industries was founded in 1955 by John H. McConnell, a steel salesman. McConnell saw an opportunity for custom-processed steel and purchased his first load of steel by borrowing $600 against his 1952 Oldsmobile. He founded the company in Columbus, Ohio, where it is still headquartered.
Structural steel welding - Welding of steel structures AS/NZS 1554.2: Structural steel welding - Stud welding (steel studs to steel) AS/NZS 1554.3: Structural steel welding - Welding of reinforcing steel AS/NZS 1554.4: Structural steel welding - Welding of high strength quenched and tempered steels AS/NZS 1554.5
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Electron beam welding: 51 511: EBW Deep penetration, fast, high equipment cost Electroslag welding: 72: ESW Welds thick workpieces quickly, vertical position, steel only, continuous consumable electrode Heavy plate fabrication, construction, shipbuilding Flow welding (previously cast welding)
Gusset plates are usually square or rectangular, but can be triangular or made into a customized shape to fit the joint. The shape of each plate is designed so that welding or bolts can be applied to different edges of the plate. [2] A gusset plate can form the entire connection or it can be used in conjunction with bolts or welds. [2]
This allows for a high power density on the surface to be welded. Values of power density in the crossover (focus) of the beam can be as high as 10 4 –10 6 W/mm 2. Penetration depths can be on the order of hundredths of a millimeter. This provides a high volumetric power density, which can reach values of the order 10 5 –10 7 W/mm 3.
A related process, flux-cored arc welding (FCAW), uses similar equipment but uses wire consisting of a steel electrode surrounding a powder fill material. This cored wire is more expensive than the standard solid wire and can generate fumes and/or slag, but it permits even higher welding speed and greater metal penetration.
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