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A vacuum mattress consists of a sealed air-tight (typically polymer) bag enclosing small beads (typically polystyrene balls) and fitted with one or more valves. While at ambient air pressure, the beads free to move, but when the mattress has been moulded and the air evacuated, external atmospheric pressure locks the beads in place ( jamming ...
Then, a vacuum is drawn on the vacuum bag, and atmospheric pressure compresses the part during the cure. When a tube-shaped bag is used, the entire part can be enclosed within the bag. When utilizing sheet bagging materials, the edges of the vacuum bag are sealed against the edges of the mould surface to enclose the part against an air-tight mould.
External vacuum sealers involve a bag being attached to the vacuum-sealing machine externally. The machine will remove the air and seal the bag, which is all done outside the machine. A heat sealer is often used to seal the pack. Typically these units use a dry piston vacuum pump which is often considered a "maintenance-free" pump.
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For simple pieces of which relatively few copies are needed (one or two per day), a vacuum bag can be used. A fiberglass, carbon fiber, or aluminum mold is polished and waxed, and has a release agent applied before the fabric and resin are applied, and the vacuum is pulled and set aside to allow the piece to cure (harden). There are three ways ...
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It can be referred to as casting for certain geometries and material combinations. It can be referred to as a profile for certain continuous processes. Some of the processes are autoclave moulding, [63] vacuum bag moulding, [64] pressure bag moulding, [65] resin transfer moulding, [66] and light resin transfer moulding. [67]
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