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The foreground shows the mandrel for the base. Behind the finished vase are the spinning tools used to shape the metal. Metal spinning, also known as spin forming or spinning or metal turning most commonly, is a metalworking process by which a disc or tube of metal is rotated at high speed and formed into an axially symmetric part. [1]
A shear-forming machine looks very much like a conventional spinning machine, except that it has to be much more robust to withstand the higher forces necessary to perform the shearing operation. The design of the roller must be considered carefully, because it affects the shape of the component, the wall thickness, and dimensional accuracy.
Milling operations are operations where the cutting tool with cutting edges along its cylindrical face are brought against a workpiece to remove material in the profile of the spinning tools shaft and lower edge. [7] Milling machines are the principal machine tool used in milling. Advanced CNC machines may combine lathe and milling operations.
Milling wooden parts was efficient in interchangeable parts, but inefficient in high yields. Milling wooden blanks results in a low yield of parts because the machines single blade would cause loss of gear teeth when the cutter hit parallel grains in the wood. Terry later invented a spindle cutting machine to mass produce parts in 1807.
The drawbar pull is an important component that allows the milling machine to keep the tool in place while it’s being used. The force from the drawbar pull supplied to the tool has to be just right because not enough force would cause the tool to wobble leading to inaccuracy, and too much force would apply excessive stress, leading to shorter tool life.
The part program is a sequence of instruction that describe the work that is to be done to a part. Typically these instructions are generated in Computer-aided manufacturing software and are then fed into the computer numerical control (CNC) software on the machines, such as drills, lathes, mills, grinders, routers, that are performing work on the part.
This enables the machine's main CNC controller to control the indexing head just like it would control the other axes of the machine. This can be used to machine complex 3D shapes, helices with a non-constant pitch, and similar exotic parts. This mode of operation cannot be used on a manual machine tool because it requires a full CNC controller ...
A machine tool may have several spindles, such as the headstock and tailstock spindles on a bench lathe. The main spindle is usually the biggest one. References to "the spindle" without further qualification imply the main spindle. Some machine tools that specialize in high-volume mass production have a group of 4, 6, or even more main spindles.
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