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The metal stitching process was developed in the late 1930s as an option for repairing cast iron components and equipment on the Texas oil fields. The process was developed to provide a permanent, stress-free repair and utilized when the use of heat or open flame was limited or not allowed.
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Spot welding can keep the battery from getting too hot, as might happen if conventional soldering were done. Good design practice must always allow for adequate accessibility. Connecting surfaces should be free of contaminants such as scale, oil, and dirt, to ensure quality welds. Metal thickness is generally not a factor in determining good welds.
A rail repair dutchman is typically a 4–6-inch (100–150 mm) long piece of rail that is cut in advance for the purpose and carried by a section crew. If the gang finds a rail with a chipped or broken end, they remove the connector plates ( fishplates ), cut out the damaged section, replace it with the dutchman, and bolt the connectors back ...
A scarf joint may also be used to fix problems caused when a board is cut too short for the application. The board can be cut in half with a tapered cut yielding a scarf joint. When the joint is glued together, the tapers are slid against each other so that the two sections are no longer in line with each other.
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