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The condensate is usually withdrawn intermittently having products or cuts of different concentrations. Batch distillation is used when the feed rate is not large enough to justify installation of a continuous distillation unit. It may also be used when the constituents greatly differ in volatility. [8] [9] Figure 1 show the batch distillation ...
Diagram of a Batch Rectifier. The simplest and most frequently used batch distillation configuration is the batch rectifier, including the alembic and pot still.The batch rectifier consists of a pot (or reboiler), rectifying column, a condenser, some means of splitting off a portion of the condensed vapour (distillate) as reflux, and one or more receivers.
A McCabe–Thiele diagram for the distillation of a binary (two-component) feed is constructed using the vapor-liquid equilibrium (VLE) data—which is how vapor is concentrated when in contact with its liquid form—for the component with the lower boiling point. Figure 1: Typical McCabe–Thiele diagram for distillation of a binary feed
Fractionation at total reflux. The Fenske equation in continuous fractional distillation is an equation used for calculating the minimum number of theoretical plates required for the separation of a binary feed stream by a fractionation column that is being operated at total reflux (i.e., which means that no overhead product distillate is being withdrawn from the column).
To control and optimize such industrial distillation, a standardized laboratory method, ASTM D86, is established. This test method extends to the atmospheric distillation of petroleum products using a laboratory batch distillation unit to quantitatively determine the boiling range characteristics of petroleum products.
The reflux system in a typical industrial distillation column. Reflux is a technique involving the condensation of vapors and the return of this condensate to the system from which it originated. It is used in industrial [1] and laboratory [2] distillations. It is also used in chemistry to supply energy to reactions over a long period of time.
To design a distillation unit or a similar chemical process, the number of theoretical trays or plates (that is, hypothetical equilibrium stages), N t, required in the process should be determined, taking into account a likely range of feedstock composition and the desired degree of separation of the components in the output fractions.
It is possible for some units to operate continuously and others be in batch operation in a chemical plant; for example, see Continuous distillation and Batch distillation. The amount of primary feedstock or product per unit of time which a plant or unit can process is referred to as the capacity of that plant or unit.