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Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology.
The concept and practice of performing a DFMEA, has been around in some form since the 1960s. The practice was first formalized in the 1970s with the development of US MIL-STD-1629/1629A. A variation of DFMEA developed for functional safety applications is called Design Deviation and Mitigation Analysis (DDMA). [5]
graph with an example of steps in a failure mode and effects analysis. Failure mode and effects analysis (FMEA; often written with "failure modes" in plural) is the process of reviewing as many components, assemblies, and subsystems as possible to identify potential failure modes in a system and their causes and effects.
Design review based on failure mode (DRBFM) is a tool originally developed by the Toyota Motor Corporation. This tool was developed based on the philosophy that design problems occur when changes are made to existing engineering designs that have already been proven successful.
Design for excellence (DfX or DFX) is a term and abbreviation used interchangeably in the existing literature, [1] [2] [3] where the X in design for X is a variable which can have one of many possible values. [4]
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Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks related to DFM. Rule based guidelines which can be referred to while designing parts are mentioned below.
The drawing ratio is roughly calculated as, DR = Db/Dp. Db is the diameter of the blank and Dp is the diameter of the punch. For shapes that are noncircular the maximum diameter is sometimes used, or occasionally drawing ratio is calculated using surface areas. The limit to the drawing ratio for an operation is usually 2 or under . [4]