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The bonding between the glass or ceramics and the glass solder can be either covalent, or, more often, van der Waals. [12] The seal can be leak-tight; glass soldering is frequently used in vacuum technology. Glass solders can be also used as sealants; a vitreous enamel coating on iron lowered its permeability to hydrogen 10 times. [13]
Small mechanical parts are often soldered or brazed as well. Soldering is also used to join lead came and copper foil in stained glass work. Electronic soldering connects electrical wiring to devices, and electronic components to printed circuit boards. Electronic connections may be hand-soldered with a soldering iron.
Came glasswork includes assembling pieces of cut and possibly painted glass using came sections. The joints where the came meet are soldered to bind the sections. When all of the glass pieces have been put within came and a border put around the entire work, pieces are cemented and supported as needed. [1]
A soldering station has a temperature control and consists of an electrical power supply, control circuitry with provision for user adjustment of temperature and display, and a soldering iron or soldering head with a tip temperature sensor. The station will normally have a stand for the hot iron when not in use, and a wet sponge for cleaning.
Soldering guns are used where more heat is needed than from the lower-power soldering irons. They can be used for heavy electrical connections, stained glass assembly, and light sheet-metal work. Typical soldering guns are rated at 100 to 240 watts power. A gun may include a two-stage trigger to give two heat settings.
Wets many surfaces incl. quartz, glass, and many ceramics. Deforms indefinitely under load. Does not become brittle even at low temperatures. Used as a solder in low-temperature physics, will bond to aluminium. Can be used for soldering to thin metal films or glass with an ultrasonic soldering iron. [2] In 75 Pb 25: 156: 165 [12] Pb: No
Frit for enamelling steel is typically an alkali borosilicate glass with a thermal expansion and glass temperature suitable for coating steel. Raw materials are smelted together between 2,100 and 2,650 °F (1,150 and 1,450 °C) into a liquid glass that is directed out of the furnace and thermal shocked with either water or steel rollers into frit.
"A soldering gun at 100 watts output may provide too much heat for printed circuit boards, while a 23 watt iron will not provide enough heat for joining copper roof flashing or large stained-glass lead came."
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