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The coating is a chemical conversion of the substrate metal into its oxide, and grows both inwards and outwards from the original metal surface. Because it grows inward into the substrate, it has excellent adhesion to the substrate metal. A wide range of substrate alloys can be coated, including all wrought aluminum alloys and most cast alloys ...
Other metal oxides can be used, such as chromium oxide, to generate the given metal in its elemental form. For example, a copper thermite reaction using copper oxide and elemental aluminum can be used for creating electric joints in a process called cadwelding, that produces elemental copper (it may react violently): 3 CuO + 2 Al → 3 Cu + Al ...
The initial discovery came in 1997 when Cambridge University researchers immersed small samples of certain oxides in baths of molten salt and reduced the oxide with electric current. The cathode uses powdered metal oxide. The anode is made of carbon. The molten salt at 1,000 °C (1,830 °F) is the electrolyte.
[clarification needed] The oxidizer is often oxygen diffusing through the metal bulk from the interface, but it can be also another element (for example sulfur or nitrogen). Internal oxidation is a well-known corrosion mechanism of nickel-based alloys in the temperature range of 500 to 1200 °C. [2] Internal oxidation is distinct from selective ...
The chemical equation for this process when starting with fluoroapatite, a common phosphate mineral, is: 4 Ca 5 (PO 4) 3 F + 18 SiO 2 + 30 C → 3 P 4 + 30 CO + 18 CaSiO 3 + 2 CaF 2. Of historic interest is the Leblanc process. A key step in this process is the reduction of sodium sulfate with coal: [3] Na 2 SO 4 + 2 C → Na 2 S + 2 CO 2
The oxide was heated with aluminium in a crucible in a furnace. The runaway reaction made it possible to produce only small quantities of material. Hans Goldschmidt improved the aluminothermic process between 1893 and 1898, by igniting the mixture of fine metal oxide and aluminium powder by a starter reaction without heating the mixture externally.
A process for electrochemical production of titanium through the reduction of titanium oxide in a calcium chloride solution was first described in a 1904 German patent, [1] [2] [3] and in 1954 U.S. patent 2845386A was awarded to Carl Marcus Olson for the production of metals like titanium by reduction of the metal oxide by a molten salt reducing agent in a specific gravity apparatus.
Mixed metal oxide (MMO) electrodes, also called Dimensionally Stable Anodes (DSA), are devices with high conductivity and corrosion resistance for use as anodes in electrolysis. They are made by coating a substrate, such as pure titanium plate or expanded mesh, with several kinds of metal oxides.