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Chlorine can be manufactured by the electrolysis of a sodium chloride solution , which is known as the Chloralkali process. The production of chlorine results in the co-products caustic soda (sodium hydroxide, NaOH) and hydrogen gas (H 2). These two products, as well as chlorine itself, are highly reactive.
The process was based on the oxidation of hydrogen chloride: 4 HCl + O 2 → 2 Cl 2 + 2H 2 O. The reaction takes place at about 400 to 450 °C in the presence of a variety of catalysts, including copper chloride (CuCl 2). Three companies developed commercial processes for producing chlorine based on the Deacon reaction: [1]
The Cu–Cl cycle is a hybrid process that employs both thermochemical and electrolysis steps. It has a maximum temperature requirement of about 530 degrees Celsius. [1] The Cu–Cl cycle involves four chemical reactions for water splitting, whose net reaction decomposes water into hydrogen and oxygen. All other chemicals are recycled.
Copper(II) chloride is used as a catalyst in a variety of processes that produce chlorine by oxychlorination. The Deacon process takes place at about 400 to 450 °C in the presence of a copper chloride: [8] 4 HCl + O 2 → 2 Cl 2 + 2 H 2 O. Copper(II) chloride catalyzes the chlorination in the production of vinyl chloride and dichloromethane. [8]
Because this reaction is highly exothermic (238 kJ/mol), the temperature is monitored, to guard against thermal degradation of the catalyst. The reaction is as follows: CH 2 =CH 2 + 2 CuCl 2 → 2 CuCl + ClH 2 C-CH 2 Cl. The copper(II) chloride is regenerated by sequential reactions of the cuprous chloride with oxygen and then hydrogen chloride:
For generating ozone, the conditions for water electrolysis reactions must be provided. In this case, the following half reactions take place (which are given below). Hydrogen gas is produced at the cathode and oxygen gas at the anode. By increasing the voltage, the anode half reaction is changed and ozone is produced. [7]
Electrolysis is usually done in bulk using hundreds of sheets of metal connected to an electric power source. In the production of copper, these pure sheets of copper are used as starter material for the cathodes, and are then lowered into a solution such as copper sulfate with the large anodes that are cast from impure (97% pure) copper.
Electrolysis of iron can eliminate direct emissions and further reduce emissions if the electricity is created from green energy. The small-scale electrolysis of iron has been successfully reported by dissolving it in molten oxide salts and using a platinum anode. [52] Oxygen anions form oxygen gas and electrons at the anode.