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Catalysis (/ k ə ˈ t æ l ə s ɪ s /) is the increase in rate of a chemical reaction due to an added substance known as a catalyst [1] [2] (/ ˈ k æ t əl ɪ s t /). Catalysts are not consumed by the reaction and remain unchanged after it. [3]
A lot of research has been done on the catalyst used in the ammonia process, but the main catalyst that is used today is not that dissimilar to the one that was first developed. The catalyst the industry use is a promoted iron catalyst, where the promoters can be K 2 O ( potassium oxide ), Al 2 O 3 ( aluminium oxide ) and CaO ( calcium oxide ...
The production of the catalyst requires a particular melting process in which used raw materials must be free of catalyst poisons and the promoter aggregates must be evenly distributed in the magnetite melt. Rapid cooling of the magnetite, which has an initial temperature of about 3500 °C, produces the desired precursor.
Catalyst loading is typically much lower than in laboratory batch hydrogenation, and various promoters are added to the metal, or mixed metals are used, to improve activity, selectivity and catalyst stability. The use of nickel is common despite its low activity, due to its low cost compared to precious metals.
The two most common catalyst geometries used today are honeycomb catalysts and plate catalysts. The honeycomb form usually consists of an extruded ceramic applied homogeneously throughout the carrier or coated on the substrate. Like the various types of catalysts, their configuration also has advantages and disadvantages.
Lewis acid catalysis has been used in the asymmetry-setting step for the syntheses of many natural products. The first reaction shown below, from the synthesis of taxane skeleton, uses a copper-based catalyst supported by a chiral phosphoramidite ligand for a conjugate carbonyl addition reaction. [ 64 ]
Typical catalysts are platinum, and redox-active oxides of iron, vanadium, and molybdenum. In many cases, catalysts are modified with a host of additives or promoters that enhance rates or selectivities. Important homogeneous catalysts for the oxidation of organic compounds are carboxylates of cobalt, iron, and manganese
Photoredox catalysts are generally drawn from three classes of materials: transition-metal complexes, organic dyes, and semiconductors. While organic photoredox catalysts were dominant throughout the 1990s and early 2000s, [1] soluble transition-metal complexes are more commonly used today.