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In metalworking, a knockout punch, also known as a chassis punch, panel punch, Greenlee punch, or a Q-max, [1] is a hand tool used to punch a hole through sheet metal. It is a very simple tool that consists of a punch, die, and screw. There are three different drive systems: manual, ratchet, and hydraulic. [2]
Greenlee is an American industrial and electrical tool company headquartered in Rockford, Illinois. It was founded in 1862 by twin brothers Robert L. and Ralph S. Greenlee to manufacture their invention, a drill surrounded by four chisel blades, used in making the pockets for a mortise and tenon joint, for the furniture industry in Rockford. [ 1 ]
The compound tool differs from progressive and stage tools by the arrangement of the punch and die. It is an inverted tool where blanking and piercing takes place in a single stage and also the blanking punch will act as the piercing die. That means punch will be to the bottom side of the tool and piercing punches to top side of the tool.
Punch presses are large machines with either a 'C' type frame, or a 'portal' (bridge) type frame. The C type has the hydraulic ram at the top foremost part, whereas the portal frame is much akin to a complete circle with the ram being centered within the frame to stop frame deflection or distortion.
The punch force required to punch a piece of sheet metal can be estimated from the following equation: [4] F = 0.7 t L ( U T S ) {\displaystyle F=0.7tL(UTS)} Where t is the sheet metal thickness, L is the total length sheared (perimeter of the shape), and UTS is the ultimate tensile strength of the material.
Quick change tool system, plug and punch (left: die; front: punch, split punch retainer; back: tool body; right: punch guide) The linear tool carrier (y-axis) has several stations that hold the punching tools and one cutting tool. Especially for flexibility and efficient processing are set up times a crucial cost factor.
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