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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps, imperial and metric, up to 36.5 millimetres (1.44 in) in diameter.. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
The drill will grasp the upper end of a bit called the shank in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section.
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading. Both tools can be used to clean up a thread, which is ...
Metric drill bit sizes. Metric drill set, 1.0–6.0 mm by 0.1 mm, jobber length. The case that holds them in an indexed order (by size), via a graduated series of holes, is called a drill index. Metric drill bit sizes define the diameter of the bit in terms of standard metric lengths. Standards organizations define sets of sizes that are ...
A minimum root-crest clearance of 0.01 in (0.25 mm) (diametral) between opposing threads with 10 tpi (threads-per-inch) or fewer, and 0.005 in (0.13 mm) for finer pitches. (This is also true for the minor diameters of the Centralizing Acme thread, though not its major diameters, where the allowance is made less than the PD allowance.)
Pilot hole. In construction, a pilot hole is a small hole drilled into a piece of construction material. Its purpose may be: locate, guide, and provide clearance for a self-threading screw in wood or plastic to prevent damaging the material or breaking the screw. Throughout history, innovations in simple tools and techniques have profoundly ...
Drill bit shank. The shank is the end of a drill bit grasped by the chuck of a drill. The cutting edges of the drill bit contact the workpiece, and are connected via the shaft with the shank, which fits into the chuck. In many cases a general-purpose arrangement is used, such as a bit with cylindrical shaft and shank in a three-jaw chuck which ...
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