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[11] [12] In 1888, Hall opened the first large-scale aluminium production plant in Pittsburgh. It later became the Alcoa corporation. In 1997, the Hall–Héroult process was designated a National Historic Chemical Landmark by the American Chemical Society in recognition of the importance of the process in the commercialization of aluminum. [13]
The Hall-Héroult electrolysis process is the major production route for primary aluminium. An electrolytic cell is made of a steel shell with a series of insulating linings of refractory materials. The cell consists of a brick-lined outer steel shell as a container and support. Inside the shell, cathode blocks are cemented together by ramming ...
The Hall–Héroult process eventually resulted in reducing the price of aluminum by a factor of 200, making it affordable for many practical uses. By 1900, annual production reached about 8,000 short tons (7.3 million kilograms). Today, more aluminum is produced than all other non-ferrous metals combined. [citation needed]
[h] Hall co-founded the Pittsburgh Reduction Company in 1888 and initiated production of aluminium. [88] Hall's patent was granted in 1889. [74] [i] In 1889, Hall's production began to use the principle of internal heating. [j] By September 1889, Hall's production grew to 385 pounds (175 kilograms) at a cost of $0.65 per pound. [91]
Bust of Heroult in Thury-Harcourt. Paul (Louis-Toussaint) Héroult (10 April 1863 – 9 May 1914) was a French scientist. He was one of the inventors of the Hall-Héroult process for smelting aluminium, and developed the first successful commercial electric arc furnace. [1]
Hall and Heroult share credit for inventing aluminium electrolysis. [9] The Hall–Heroult method is the primary method of producing modern aluminium and requires high purity alumina to produce aluminium. The Bayer process produces high purity alumina which is then used in the Hall–Heroult process as the main raw material. [9] In 1900 ...
Production of primary aluminium metal with the Hall–Héroult process involves the electrolytic reduction of alumina in cells or pots. The electrolyte is made up of molten cryolite and other additives. The electrolyte is contained in a carbon and refractory lining in a steel potshell. The pots typically have a life of 2 to 6 years.
The Hall-Héroult process for aluminium production from alumina was invented in 1886 by Charles Hall and Paul Héroult. [17] Carl Josef Bayer created a multi-step process to convert raw bauxite into alumina in 1888. [18] As aluminium production rose with the use of these two processes, aluminium recycling grew too.