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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
The efficiency is dependent on the welding process used, with shielded metal arc welding having a value of 0.75, gas metal arc welding and submerged arc welding, 0.9, and gas tungsten arc welding, 0.8. [60] Methods of alleviating the stresses and brittleness created in the HAZ include stress relieving and tempering. [61]
Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding [1] or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals, when cool, result in a joining of the metals. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick (" electrode ") and the base material to melt ...
Spot welding is also used in the orthodontist's clinic, where small-scale spot welding equipment is used when resizing metal "molar bands" used in orthodontics. Another application is spot welding straps to nickel–cadmium, nickel–metal hydride or Lithium-ion battery cells to make batteries. The cells are joined by spot welding thin nickel ...
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For example, AWS B1.11 explains how to visually examine welds; AWS B2.1-1-004 explains welding carbon steel of thickness range of 18 through 10 gauge with semiautomatic metal gas arc welding; and AWS C2.20/C2.20M explains metalized zinc cathodic protection systems. Some codes also describe the standards used by AWS to certify welders ...
Typically, after welding, the properties near the weld are those of 6061-T4, a loss of strength of around 40%. The material can be re-heat-treated to restore near -T6 temper for the whole piece. After welding, the material can naturally age and restore some of its strength as well. Most strength is recovered in the first few days to a few weeks.
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