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A mill test report (MTR) and often also called a certified mill test report, certified material test report, mill test certificate (MTC), inspection certificate, certificate of test, or a host of other names, is a quality assurance document used in the metals industry that certifies a material's chemical and physical properties and states a product made of metal (steel, aluminum, brass or ...
Industry quality standards require materials to be tested at the manufacturer and the results of these tests be submitted through a report, also called a mill sheet, mill certificate or mill test certificate (MTC). The only way to trace a steel plate back to its mill sheet is the heat number.
A hydrostatic test involves pressurising the cylinder to its test pressure (usually 5/3 or 3/2 of the working pressure) and measuring its volume before and after the test. A permanent increase in volume above the tolerated level means the cylinder fails the test and must be permanently removed from service. [3]: sect. 5.7.3
Adjusting is the final setting of balancing devices such as dampers and valves, adjusting fan speeds and pump impeller sizes, in addition to automatic control devices such as thermostats and pressure controllers to achieve maximum specified system performance and efficiency during normal operation.
After testing, the testing laboratory issues a confidential test report to the manufacturer. If the product passes the testing required for certification, the items in the test that passed are given a certification listing, which describes the product(s) that were tested, the application, and maximum and minimum tolerances for all components.
Pressure-retaining items can be registered with the National Board, requiring certain uniform quality standards be achieved certifying the manufacturing, testing, and inspection process. To obtain a certification the registered items have to be inspected by National Board-commissioned inspectors and built to required standards.
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The test involves filling the vessel or pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the vessel to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a pressure loss.