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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
By estimating the temperature of the cables, the safe long-term current-carrying capacity of the cables can be calculated. J. H. Neher and M. H. McGrath were two electrical engineers who wrote a paper in 1957 about how to calculate the capacity of current (ampacity) of cables. [ 1 ]
However, AWG is dissimilar to IEC 60228, the metric wire-size standard used in most parts of the world, based directly on the wire cross-section area (in square millimetres, mm 2). The AWG tables are for a single, solid and round conductor. The AWG of a stranded wire is determined by the cross-sectional area of the equivalent solid conductor.
For example, the United States National Electrical Code, Table 310.15(B)(16), specifies that up to three 8 AWG copper wires having a common insulating material (THWN) in a raceway, cable, or direct burial has an ampacity of 50 A when the ambient air is 30 °C, the conductor surface temperature allowed to be 75 °C. A single insulated conductor ...
A wire or cable has a voltage (to neutral) rating and a maximum conductor surface temperature rating. The amount of current a cable or wire can safely carry depends on the installation conditions. The international standard wire sizes are given in the IEC 60228 standard of the International Electrotechnical Commission.
Power cables use stranded copper or aluminum conductors, although small power cables may use solid conductors in sizes of up to 1/0. (For a detailed discussion on copper cables, see: Copper wire and cable.). The cable may include uninsulated conductors used for the circuit neutral or for ground (earth) connection.
Cable sizing must therefore consider maximum demand, voltage drop over the cable, and current-carrying capacity. Voltage drop is usually the main factor considered, but current-carrying capacity is as important when considering short, high-current runs such as between a battery bank and inverter.
The following are nominal current ratings for copper conductors; long runs may require thicker wires to minimize voltage drop. White: 14 AWG wire (2.08 mm 2) for 15-amp circuits Yellow: 12 AWG wire (3.31 mm 2) for 20-amp circuits Orange: 10 AWG wire (5.26 mm 2) for 30-amp circuits
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