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Ferrochrome or ferrochromium (FeCr) is a type of ferroalloy, that is, an alloy of chromium and iron, generally containing 50 to 70% chromium by weight. [ 1 ] [ 2 ] Ferrochrome is produced by electric arc carbothermic reduction of chromite .
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron , copper , silver , tin , lead and zinc .
Iron smelting—the extraction of usable metal from oxidized iron ores—is more difficult than tin and copper smelting. While these metals and their alloys can be cold-worked or melted in relatively simple furnaces (such as the kilns used for pottery ) and cast into molds, smelted iron requires hot-working and can be melted only in specially ...
The process is usually carried out in the vertical furnace, the charge is top-down under the action of gravity, through layer by layer heating and reduction reaction, and finally obtain magnetic iron ore, so as to improve its magnetic separation performance, and facilitate the subsequent beneficiation and smelting process. The main steps of ...
The Krupp–Renn process was a direct reduction steelmaking process used from the 1930s to the 1970s. It used a rotary furnace and was one of the few technically and commercially successful direct reduction processes in the world, acting as an alternative to blast furnaces due to their coke consumption .
The oxidation also raises the temperature of the iron mass and keeps it molten. The modern process is named after its inventor, the Englishman Henry Bessemer, who took out a patent on the process in 1856. [1] The process was said to be independently discovered in 1851 by the American inventor William Kelly [2] [3] though the claim is controversial.
Deformation affects the critical temperature. Increasing the magnitude of prior deformation, or reducing the deformation temperature, will increase the stored energy and the number of potential nuclei. As a result, the recrystallization temperature will decrease with increasing deformation. Initial grain size affects the critical temperature.
Due to the high temperatures involved in smelting, oxygen in the air may dissolve into the molten iron while it is being poured. Slag , a byproduct left over after the smelting process, is used to further absorb impurities such as sulfur or oxides and protect steel from further oxidation.