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Since copper costs about four times as much as aluminum by weight (roughly US$4 /lb [5] vs. US$1 /lb [6] as of 2024), aluminum wires are one-eighth the cost of copper wire of the same conductivity.
Aluminum conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines. The outer strands are high-purity aluminium , chosen for its good conductivity, low weight, low cost, resistance to corrosion and decent mechanical stress resistance.
The primary disadvantage is cost; ACCC costs 2.5–3 times as much as ACSR cable. [ 9 ] Although ACCC has significantly less thermal sag than even other HTLS conductor designs, it has a lower axial stiffness. [ 10 ]
The conduit may be coated to prevent corrosion by incidental contact with concrete. Aluminum conduit is generally lower cost than steel in addition to having a lower labor cost to install, since a length of aluminum conduit will have about one-third the weight of an equally-sized rigid steel conduit. [2]
Although only 61% of the conductivity of copper by cross-sectional area, its lower density makes it twice as conductive by mass. As aluminum is roughly one-third the cost of copper by weight, the economic advantages are considerable when large conductors are required. The disadvantages of aluminum wiring lie in its mechanical and chemical ...
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