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Foam concrete is a versatile building material with a simple production method that is relatively inexpensive compared to autoclave aerated concrete. [1] Foam concrete compounds utilising fly ash in the slurry mix is cheaper still, and has less environmental impact. Foam concrete is produced in a variety of densities from 200 kg/m 3 to 1,600 kg ...
The precast concrete slab has tubular voids extending the full length of the slab, typically with a diameter equal to the 2/3–3/4 the thickness of the slab. This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs.
Hollow-core slabs, also known as voided slabs, initially appeared as one-way elements in Europe during the 1950s, and are still commonly manufactured in precast form for applications where fast construction and low self-weight are required. [2] [6] Waffle slabs are
The forms used in a precast plant can be reused hundreds to thousands of times before they have to be replaced, often making it cheaper than onsite casting in terms of cost per unit of formwork. [2] Precast concrete forming systems for architectural applications differ in size, function, and cost.
Cementitious foam insulation is a cement-based thermal and acoustic insulation, [1] with an R-value similar to that of fiberglass. [2] It is installed as a foam with a consistency like shaving cream, [2] or as pre-cast slabs. [3] The current cost is similar to that of polyurethane foams. [2]
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
While open-cell foams typically have R-values of 3 to 4 per inch (RSI-0.53 to RSI-0.70 per inch), closed-cell foams can attain R-values of 5 to 8 per inch (RSI-0.88 to RSI-1.41 per inch). This is important if space is limited, because it allows a thinner layer of insulation to be used.
A concrete slab is a common structural element of modern buildings, consisting of a flat, horizontal surface made of cast concrete. Steel- reinforced slabs, typically between 100 and 500 mm thick, are most often used to construct floors and ceilings, while thinner mud slabs may be used for exterior paving ( see below ).
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