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For bottom pour ladles, a stopper rod is inserted into a tapping hole in the bottom of the ladle. To pour metal the stopper is raised vertically to allow the metal to flow out the bottom of the ladle. To stop pouring the stopper rod is inserted back into the drain hole. Large ladles in the steelmaking industry may use slide gates below the taphole.
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
From the ladle, the hot metal is transferred via a refractory shroud (pipe) to a holding bath called a tundish. The tundish allows a reservoir of metal to feed the casting machine while ladles are switched, thus acting as a buffer of hot metal, as well as smoothing out flow, regulating metal feed to the molds and cleaning the metal (see below).
The pattern is lifted from the sand, leaving a molding cavity. A passageway for metal to enter the mold, called a "gate", is then cut from the sprue hole to the void left by the pattern, and a runner is cut from the sand to allow metal to flow into the riser. The flask is then put back together, and metal can be poured into the mold.
Babbitt metal is characterized by its resistance to galling. Babbitt metal is soft and easily damaged, which suggests that it might be unsuitable for a bearing surface. However, its structure is made up of small hard crystals dispersed in a softer metal, which makes it, technically, a metal matrix composite. As the bearing wears, the softer ...
The hole in the center of the ladle is actually used to measure out a single serving of pasta. It works best with spaghetti and linguine. But, perhaps you can visualize the correct serving amount ...
The liquid metal is skimmed to remove impurities, then poured into the mould, using either a tilting ladle suspended from a crane, or else a system of brick channels constructed in the casting pit, which allows the metal to flow directly from the furnace into the individual moulds. [22]
Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured; this process is known as compression molding ...
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