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When made with circular strands, these gaps occupy about 25% of the wire area, thus requiring the overall bundle diameter to be about 13% larger than a solid wire of equal gauge. Stranded wires are specified with three numbers, the overall AWG size, the number of strands, and the AWG size of a strand.
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
No. 7/0, the largest size, is 0.50 inches (500 mils or 12.7 mm) in diameter (250 000 circular mils in cross-sectional area), and the smallest, No. 50, is 0.001 inches (1 mil or 25.4 μm) in diameter (1 circular mil [cross-sectional area] or 0.7854 millionths of a square inch).
For example, one common wire size used in the NEC has a conductor diameter of 0.5 inches, or 500 mils, and thus a cross-section of = circular mils, written as 250 kcmil or 250 MCM, which is the first size larger than 0000 AWG used within the NEC.
A table of the gauge numbers and wire diameters is shown below. [1] [2] The basis of the system is the thou (or mil in US English), or 0.001 in. Sizes are specified as wire diameters, stated in thou and tenths of a thou (mils and tenths). The wire diameter diminishes with increasing size number.
Trapezoidal-shaped wire (TW) can be used in lieu of round wire in order to "fill in the gaps" and have a 10–15% smaller overall diameter for the same cross-sectional area or a 20–25% larger cross-sectional area for the same overall diameter.
The first rubber-insulated cables for US building wiring were introduced in 1922 with US patent 1458803, Burley, Harry & Rooney, Henry, "Insulated electric wire", issued 1923-06-12, assigned to Boston Insulated Wire and Cable . These were two or more solid copper electrical wires with rubber insulation, plus woven cotton cloth over each ...
The phase velocity at which electrical signals travel along a transmission line or other cable depends on the construction of the line. Therefore, the wavelength corresponding to a given frequency varies in different types of lines, thus at a given frequency different conductors of the same physical length can have different electrical lengths.
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