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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Slow-flowing, very fluid. Less expensive than BCuP-5. Can fill gaps and form fillets. Strong tendency to liquate. For copper tube brazing, used in plumbing. Used for fluxless brazing in refrigeration, air conditioning, medical gas pipework, and heat exchangers. Gap 0.051–0.127 mm. Flow point 720 °C. Light copper color.
Brazing practice. Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from welding in that it does not involve melting the work
Automotive arc welding (aluminum) AWS D9.1: Sheet metal welding AWS D10.10: Heating practices for pipe and tube AWS D10.11: Root pass welding for pipe AWS D10.12: Pipe welding (mild steel) AWS D10.13: Tube brazing (copper) AWS D10.18: Pipe welding (stainless steel) AWS D11.2: Welding (cast iron) AWS D14.1: Industrial mill crane welding AWS D14.3
Brazing has the advantage of producing less thermal stresses than welding, and brazed assemblies tend to be more ductile than weldments because alloying elements can not segregate and precipitate. Brazing techniques include, flame brazing, resistance brazing, furnace brazing, diffusion brazing, inductive brazing and vacuum brazing.
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Induction brazing is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials using induction heating. In induction heating, usually ferrous materials are heated rapidly from the electromagnetic field that is created by the alternating current from an induction coil .
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