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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps, imperial and metric, up to 36.5 millimetres (1.44 in) in diameter.. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Unified Coarse/Fine diameters and tap drill sizes (U.S. units) Unified Coarse/Fine tap drill sizes (U.S. units) Imperial Metric fastening size conversion charts; International Thread Standards; Conversion chart Whitworth/BSF/AF and metric Archived 2 May 2010 at the Wayback Machine; Spanner Jaw Sizes Additional information and spanner jaw size ...
Whitworth thread sizes [4] [5] [6] Major diameter Thread density Thread pitch Minor diameter 75% tap drill size (in) (mm) (in −1) (mm) (in) (mm) (in) (mm) 1 ⁄ 16: 1.588 60: 0.423 0.0412 1.046 #56: 1.2 3 ⁄ 32: 2.381 48: 0.529 0.0671 1.704 #49: 1.9 1 ⁄ 8: 3.175 40: 0.635 0.0930 2.362 #39: 2.6 5 ⁄ 32: 3.969 32: 0.794 0.1162 2.951 #30: 3 ...
] BSF threads use the 55 degree Whitworth thread form. It was introduced by the British Engineering Standards Association in 1908. [2] The table provides BSF sizes, the threads per inch and spanner jaw sizes. The BSC column indicates where BSF and BSC threads match. The table shows suitable tapping drill sizes. Uncommon sizes are shown in italics.
pipe size Thread density Thread pitch P Hand-tight engagement [6] Effective thread [6] Overall length L 4 [6] Actual outside diameter D Tap drill; Length L 1 Turns Diameter E 1 Length L 2 Turns Diameter E 2; inch inch −1 inch mm inch inch inch inch inch inch mm inch mm 1 ⁄ 16: 27 0.03703704 0.9407 0.1600: 4.32: 0.28118 0.2611: 7.05: 0.2875 ...
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
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