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Quarry tile is a building material, usually 1 ⁄ 2 to 3 ⁄ 4 inch (13 to 19 mm) thick, made by either the extrusion process or more commonly by press forming and firing natural clay or shales. [ 1 ] [ 2 ] Quarry tile is manufactured from clay in a manner similar to bricks . [ 3 ]
The design layer should not be more than 4mm thickness, which may weaken the strength of the tile. Full body vitrified tiles have pigment in entire body (thickness) of the tile. This makes chips and scratches less noticeable and make this an ideal choice for high traffic zones, but the process significantly increases the cost.
The tiles exhibit a rustic appearance characterized by intricate border motifs and muted colors, showcasing hand-brushed quality and sophisticated palettes. [4] The standard size of the tiles is 8 inches by 8 inches (200 mm by 200 mm). The tiles can be designed in three different ways: Continuous ribbon-like bands; Enclosed spaces (panels)
The pattern appears inlaid into the body of the tile, so that the design remains as the tile is worn down. Encaustic tiles may be glazed or unglazed and the inlay may be as shallow as 1 ⁄ 8 inch (3 mm), as is often the case with "printed" encaustic tile from the later medieval period, or as deep as 1 ⁄ 4 in (6.4 mm).
Decorative tilework or tile art should be distinguished from mosaic, where forms are made of great numbers of tiny irregularly positioned tesserae, each of a single color, usually of glass or sometimes ceramic or stone. There are various tile patterns, such as herringbone, staggered, offset, grid, stacked, pinwheel, parquet de Versailles ...
Depending on the raw tile's placement among other tiles at the time of firing, its color ranges from yellow to a rich orange. [7] Rustic characteristics found in handmade Saltillo tile include bumps, chips, lime pops, color striping, color variations, size variations, thickness variations, concave back, fingerprints, irregular markings and smudges.
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