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The main components of the typical orbital welding system are the power supply with integrated computer control, the welding head, and either a wire feed mechanism or a presharpened tungsten electrode. Welding of certain sizes and material types will also require a water/coolant system.
Structural steel welding - Welding of steel structures AS/NZS 1554.2: Structural steel welding - Stud welding (steel studs to steel) AS/NZS 1554.3: Structural steel welding - Welding of reinforcing steel AS/NZS 1554.4: Structural steel welding - Welding of high strength quenched and tempered steels AS/NZS 1554.5
TIP TIG welding torch. TIP TIG is a subset of gas tungsten arc welding (GTAW), using a mechanism called filler wire agitation to enhance molten weld pool dynamics. This agitation has been found to enhance the weld puddle fluidity and release evolving gases, reducing the chances of inclusions and porosity, and also separate impurities.
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
Table with sample book typical parameters of the welding process. [31] Materials (Symbols are standardized but dependent on the region) Diameter [mm] Rotation speed [RPM] Pressure [MPa] Friction time [s] Burn off rate [mm] Friction Forge steel S235JR + steel S235JR 40 750 80 100 11 6–6.5 steel C55 + steel C55 40 1000 100 140 15 11.1–11.4
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
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