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A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
One ancient process for extracting the silver from lead was cupellation.This process involved melting impure lead samples in a cupel, a small porous container designed for purification that would aid in the oxidation process, while being able to withstand the heat needed to melt these metals in a furnace.
Typically a transfer ladle will be used to transfer molten metal from a primary melting furnace to either a holding furnace or an auto-pour unit. Treatment ladle: a ladle used for a process to take place within the ladle to change some aspect of the molten metal. A typical example being to convert cast iron to ductile iron by the addition of ...
The cupola furnace is ideally suited to this task, but since one reason for the existence of direct reduction processes is the non-use of coke, other melting furnaces have emerged. The COREX process , in operation since 1987, consists of a direct-reduction shaft reactor feeding a blast furnace crucible, in which the pre-reduced ore is brought ...
Inside the furnace, carbon monoxide from the incomplete combustion of the charcoal reduces the iron oxides in the ore to metallic iron without melting the ore; this allows the bloomery to operate at lower temperatures than the melting temperature of the ore.
Furnace choice is dependent on the alloy system quantities produced. For ferrous materials EAFs, cupolas, and induction furnaces are commonly used. Reverberatory and crucible furnaces are common for producing aluminium, bronze, and brass castings. Furnace design is a complex process, and the design can be optimized based on multiple factors.
A cupola or cupola furnace is a melting device used in foundries that can be used to melt cast iron, Ni-resist iron and some bronzes. The cupola can be made almost any practical size. The size of a cupola is expressed in diameters and can range from 1.5 to 13 feet (0.5 to 4.0 m). [1]
Electron-beam furnaces are used for production and refining of high-purity metals (especially titanium, vanadium, tantalum, niobium, hafnium, etc.) and some exotic alloys. [1] The EB furnaces use a hot cathode for production of electrons and high voltage for accelerating them towards the target to be melted.