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Foam rubber (also known as cellular rubber, sponge rubber, or expanded rubber) is rubber that has been made with a foaming agent so that its structure is an air-filled matrix. Commercial foam rubber is generally made of synthetic rubber, natural latex, or polyurethane. Latex foam rubber, used in mattresses, is well known for its endurance.
Spray foam insulation or spray polyurethane foam (SPF) is an alternative to traditional building insulation such as fiberglass. A two-component mixture composed of isocyanate and polyol resin comes together at the tip of a gun, and forms an expanding foam that is sprayed onto roof tiles, concrete slabs, into wall cavities, or through holes ...
Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding , because it manufactures the foam and the product, simultaneously.
Injection molding of liquid silicone rubber (LSR) is a process to produce pliable, durable parts in high volume.. Liquid silicone rubber is a high purity platinum cured silicone with low compression set, good stability and ability to resist extreme temperatures of heat and cold ideally suitable for production of parts, where high quality is required.
In its uncured state, silicone rubber is a highly adhesive gel or liquid. To convert it to a solid, it must be cured, vulcanized, or catalyzed.This is normally carried out in a two-stage process at the point of manufacture into the desired shape, and then in a prolonged post-cure process.
These might be delivered as an oil or a water-based emulsion. The silicone compound consists of a hydrophobic silica dispersed in a silicone oil. Emulsifiers are added to ensure that the silicone spreads fast and well in the foaming medium. The silicone compound might also contain silicone glycols and other modified silicone fluids. [5]
Depending on the gas, the foam's density can be between 5% and 99% of the pre-processed plastic. [2] Design parameters, focused on the foam's final form and the molding process afterward, include the type of die or mold to be used, as well as the dimensions of the bubbles, or cells, that classify the material as a foam. [1]
A "Mr. Clean Magic Eraser" brand sponge, made from melamine foam. Melamine foam is a foam-like material consisting of a melamine-formaldehyde condensate. It is the active component of a number of abrasive cleaner sponges, notably the Magic Eraser. It is also used as thermal insulation and as a soundproofing material.
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