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A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
Over the K&T era multiple wire types evolved. Early wiring was insulated with cotton cloth and soft rubber, while later wiring was much more robust. Although the actual wire covering may have degraded over the decades, the porcelain standoffs have a nearly unlimited lifespan and will keep any bare wires safely insulated.
Also, comparatively, more copper wire can fit in a given conduit than conductors with lower conductivities. This greater wire fill is a special advantage when a system is rewired or expanded. [17] Copper building wire is compatible with brass and quality plated screws. The wire provides connections that will not corrode or creep.
Copper interconnects are used in integrated circuits to reduce propagation delays and power consumption. Since copper is a better conductor than aluminium, ICs using copper for their interconnects can have interconnects with narrower dimensions, and use less energy to pass electricity through them. Together, these effects lead to ICs with ...
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Some terminations on wiring devices designed only for copper wire would overheat under heavy current load and cause fires when used with aluminium conductors. Revised standards for wire materials and wiring devices (such as the CO/ALR "copper-aluminium-revised" designation) were developed to reduce these problems. While larger sizes are still ...
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