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Porosity is a fraction between 0 and 1, typically ranging from less than 0.005 for solid granite to more than 0.5 for peat and clay. The porosity of a rock, or sedimentary layer, is an important consideration when attempting to evaluate the potential volume of water or hydrocarbons it may contain.
This porosity can range in size, from sub-micron to voids greater than 10 mm, depending on the casting. Casting defects caused by porosity can affect the part’s structural integrity, creating a failure point. Porosity can also prevent the part from being pressure tight. This will impact performance if the part is designed to hold gases or ...
Nitrogen, oxygen and hydrogen are the most encountered gases in cases of gas porosity. [6] In aluminium castings, hydrogen is the only gas that dissolves in significant quantity, which can result in hydrogen gas porosity. [9] For casting that are a few kilograms in weight the pores are usually 0.01 to 0.5 mm (0.00039 to 0.01969 in) in size.
For porosity testing, coatings can be single or multiple layers of any metal that is not corroded and sealed by a self-limiting reaction in the reducing sulfur environment of the FOS test. The simplest recommended technique is to identify any porosity of the coating as revealed by the presence of surface spots.
The average size and density of the pores can be controlled during the manufacturing process. An aerogel material can range from 50% to 99.98% air by volume, but in practice most aerogels exhibit somewhere between 90 and 99.8% porosity. [11]
The variation on the gravity pouring technique is to fill the mould using a vacuum. A common form of this is called the Hitchiner process after the Hitchiner Manufacturing Company that invented the technique. In this technique, the mould has a downward fill pipe that is lowered into the melt.
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Open-cell metal foam CFD (numerical) simulation of fluid flow and heat transfer on an open cell metal foam. Open-celled metal foam, also called metal sponge, [3] can be used in heat exchangers (compact electronics cooling, cryogen tanks, PCM heat exchangers), energy absorption, flow diffusion, CO 2 scrubbers, flame arrestors, and lightweight optics. [4]