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Lye was produced by soaking ashes in hot water, filtering out the ashes, and repeating with fresh ashes as necessary to obtain the desired alkalinity in the resulting liquid. This liquid, commonly called lye could then be mixed with fats to produce soft soap , or it could be evaporated (often by boiling) to produce pot ash or black salts which ...
"Hot process" soap making also uses lye as the main ingredient. Lye is added to water, cooled for a few minutes and then added to oils and butters. The mixture is then cooked over a period of time (1–2 hours), typically in a slow cooker, and then placed into a mold.
Wood ash is the powdery residue remaining after the combustion of wood, such as burning wood in a fireplace, bonfire, or an industrial power plant. It is largely composed of calcium compounds, along with other non-combustible trace elements present in the wood, and has been used for many purposes throughout history.
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Some soap-makers leave the glycerol in the soap. Others precipitate the soap by salting it out with sodium chloride. Skeletal formula of stearin, a triglyceride that is converted by saponification with sodium hydroxide into glycerol and sodium stearate. Fat in a corpse converts into adipocere, often called "grave wax".
The job of an ash burner (German: Aschenbrenner) or potash burner (Pottaschbrenner) was to burn wood for industrial purposes. From the ashes , the potash needed in dyeing , in soapmaking and in glassmaking could be made by leaching and boiling (hence the term "potash boiler" or Pottaschsieder ).
Many liquid soap dispensers operate in this way as well. A few dispensers operate with a lever that pulls forward and squeezes the soap out. The majority of manual foam soap dispensers have the soap in a bladder in the dispenser in liquid form, as the pump is pressed the liquid soap is pushed through a small foaming nozzle which foams the soap.
Some soapmakers prefer "melt and pour" because the process is simple and safe, allowing the soapmaker to concentrate more on the aesthetic aspects of soap making. Because it avoids the need to handle lye , a hazardous and very caustic chemical, it is a hobby even children can enjoy under adult supervision.
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